CMF Hight Tech Processing

Slicone-overmold

Silicone Technology:

Liquid molding

 

Insert molding

 

Multi-shots injection molding

 

Overmolding process:

Plastic parts integrate magnets

 

Complex structure overmolding

 

Excellent dimensional accuracy

 

cost advantage in the mass production

 

3D effect foam padding:

 Cooling and excellent feature

 

Lightweight and breathable

 

Comfortable fit

 
memory-foam

Memory foam:

Restore foam’s structure when it’s deformed.

 

Energy absorption

 

Relaxation effect and durability

 

Reflective world

Reflective fabric

 

Reflective sticker

 

Reflective injected components

 

Multiple reflective colors

 
1. Customized printing pattern

Customized printing pattern

2.Complex pattern printing

Complex pattern printing

3. Provide perfect color printing

Provide perfect color printing

4. Special powders effect printing

Special powders effect printing

Collect VOC (voice of customer) to get customer expectation then apply QFD(quality function development) to identify key features, inspire concept to protype it, finalize concept development by concept optimization. 3D modeling meanwhile have FMEA and DFM analysis. Get precision EPS tool and vacuum forming tool by advanced equipment including wire electrical discharge machining and CNC cutting.

Create impact road map according to respective standard, mold liners in specified density, use calibrated Cadex test device to do in-house test by skillful lab technical . Certify each model by well-recognized cert. lab.

Make working instruction and SOP (standard operation procedure) with defined manufacturing tolerance. Make Process control plan to ensure high quality. Visualize development milestone by scrum board, closely follow development by using OKR list, daily stand-up meeting and Gantt chart schedule.
Commercialize each project on time at cost with high quality.

We always focus innovative research on not only advanced manufacture process but also new material and technology, in terms of mechanism parts, we developed silicone part seamed into soft padding to make slipper motion to absorb energy during crash and protect head from impacting, the low hardness silicone not affect comfortable and keep the cooling during riding.

Biomaterial is our commitment for environment protection, it is become hot word for sustainability, we developed many biomaterials(like antibacterial, bamboo and recycled material) to reduce the use of fossil fuel.

Hight Tech Processing A

Silicone padding

Integrated padding with silicone.

High-end functional feature.

OPtimized fitting

Antibacterial / BAMBOO padding

Defend against microbes and odor.

Sustainable and comfortable.

Moisture management. 

Stay dry and odro free.

Hight Tech Processing B
Hight Tech Processing D

TPU seamless bonding.

0.1mm-0.25mm lamination.

Seamless bonding.

High-end texture.

PC/PP reinforcement.

0.25mm - 0.5mm supper thin PC bonding.

Shaping comfortable liner.

Slipping function help minimize rotational impact energy.

Hight Tech Processing C
Jacquard webbing

Jacquard webbing

Gold fiber woven webbing

Gold fiber woven webbing

3D effect webbing

3D effect webbing

Yarn-dyed woven webbing

Yarn-dyed woven webbing

Recyclable polyester webbing

Recyclable polyester webbing

Antibacterial webbing

Antibacterial webbing

Sublimiation webbing

Sublimiation webbing

Reflective webbing

Reflective webbing